Perancangan dan Implementasi Lifter pada Proses Pemasangan Tangki Bensin untuk Mengurangi Keluhan Muskuloskeletal
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PT XYZ merupakan perusahaan manufaktur kendaraan roda 4. Departemen Assembly Production Engineering adalah departemen yang bertugas merencanakan dan membuat proses perakitan kendaraan dapat berjalan. Salah satu proses perakitan kendaraan adalah proses pemasangan tangki bensin, namun dalam proses ini terdapat keluhan muskuloskeletal, yaitu operator merasakan sakit pada tubuhnya setelah bekerja. Hasil survei Nordic Body Map (NBM) menunjukan bahwa 22 dari 28 bagian tubuh terasa sakit dan hasil dari Rapid Entire Body Assesment (REBA) menunjukan bahwa pekerjaan tersebut beresiko tinggi terhadap kesehatan dengan hasil assesment sebesar 10 poin. Root cause dari masalah ini adalah alat bantu produksi yang tidak mendukung ergonomi dalam bekerja. Pada penelitian ini penulis menggunakan metode QCC (Quality Control Circle) 8 langkah perbaikan. Hasil dari penelitian ini berupa alat bantu proses produksi lifter & shutter tangki bensin yang berbasis sistem pneumatik. Dengan menggunakan alat ini proses pemasangan tangki bensin dapat menurunkan hasil REBA menjadi 3 poin yang artinya pekerjaan tersebut beresiko rendah terhadap kesehatan dan survei NBM menurun menjadi 8 dari 28 tubuh yang terasa sakit setelah bekerja. Selain itu alat bantu ini juga dapat menghilangkan masalah tangki bensin tidak turun pada flowrack yang sebelumnya terjadi.
Design and Implementation of a Lifter in the Fuel Tank Installation Process to Reduce Musculoskeletal Complaints
Abstract
PT XYZ is a 4-wheeled vehicle manufacturing company. The Assembly Production Engineering Department is the department in charge of planning and making the vehicle assembly process run. One of the vehicle assembly processes is the fuel tank installation process, but in this process there are musculoskeletal complaints, namely the operator feels pain in his body after work. The Nordic Body Map (NBM) survey results show that 22 out of 28 body parts feel pain and the results of the Rapid Entire Body Assesment (REBA) show that the work is at high risk to health with an assessment result of 10 points. The root cause of this problem is production aids that do not support ergonomics at work. In this study the authors used the QCC (Quality Control Circle) method of 8 improvement steps. The results of this study are in the form of a tool for the fuel tank lifter & shutter production process based on a pneumatic system. By using this tool the fuel tank installation process can reduce the REBA results to 3 points which means the work is low risk to health and the NBM survey decreased to 8 out of 28 bodies that feel pain after work. In addition, this tool can also eliminate the problem of fuel tanks not going down on the flowrack that previously occurred.
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